Fujitsu FI 7160 Service Manual

The Fujitsu FI 7160 is a high-performance document scanner designed for office and professional use, featuring advanced image processing, automatic document feeder, duplex scanning capability, USB connectivity, and compatibility with various document management software. Below are key sections for technical specifications, maintenance procedures, troubleshooting, and service guidelines.

1. Product Overview 2. Technical Specifications 3. Installation & Setup 4. Maintenance Procedures 5. Component Replacement 6. Error Codes & Diagnostics 7. Firmware Updates 8. Cleaning & Care 9. Parts List 10. Regulatory Compliance 11. Troubleshooting Guide

Product Overview

Key components: Scanner unit, Automatic Document Feeder (ADF), Control panel, USB interface, Power supply unit, Rollers and separation pad.

Component	Description
Scanner Unit	Main scanning mechanism with CIS sensor
ADF	Automatic Document Feeder with 50-sheet capacity
Control Panel	Operation buttons and status indicators
USB Port	High-speed USB 2.0 interface
Power Supply	Internal power conversion unit
Separation Roller	Document separation mechanism
Pickup Roller	Document pickup mechanism

Technical Specifications

Scanner Type: Color Document Scanner with ADF
Scanning Resolution: Up to 600 dpi
Scanning Speed: Up to 25 ppm (mono), 25 ipm (color)
Document Size: A4, A5, A6, B5, Letter, Legal
Interface: USB 2.0
Power Requirements: 100-240V AC, 50/60Hz
Operating Environment: 10-35°C, 20-80% humidity
Dimensions: 292mm (W) x 159mm (H) x 178mm (D)
Weight: Approx. 3.2 kg

Installation & Setup

Unpack and inspect contents. Place on stable, level surface.

Connect power cable to scanner and wall outlet.
Install USB cable between scanner and computer.
Install scanner drivers and software from provided CD or download.
Power on scanner and follow software installation prompts.
Test scanner functionality with sample documents.

WARNING! Ensure proper ventilation around scanner. Do not place near heat sources.

Maintenance Procedures

Regular maintenance ensures optimal performance and longevity.

Daily: Clean exterior with dry, soft cloth.
Weekly: Clean scanner glass with approved cleaning solution.
Monthly: Clean rollers with isopropyl alcohol and lint-free cloth.
Quarterly: Inspect and clean separation pad.
Annually: Perform full calibration and diagnostic check.

CAUTION! Always disconnect power before performing maintenance.

Component Replacement

Authorized service procedures for component replacement.

Component	Replacement Procedure	Tools Required
Pickup Roller	Remove front cover, release roller assembly, replace roller	Phillips screwdriver, tweezers
Separation Pad	Remove ADF assembly, access separation unit, replace pad	Phillips screwdriver, spudger
Scan Lamp	Remove scanner cover, disconnect lamp cable, install new lamp	Torx screwdriver, anti-static wrist strap
Control Panel	Remove front bezel, disconnect ribbon cable, replace panel	Phillips screwdriver, plastic opening tools

Error Codes & Diagnostics

Common error codes and diagnostic procedures.

Error Code	Description	Resolution
E101	Paper jam in ADF	Clear jammed paper, check rollers
E202	Scanner communication error	Check USB connection, restart scanner
E305	Motor overload	Check for obstructions, replace if necessary
E410	Temperature error	Allow cooling, check ventilation
E501	Firmware error	Update firmware, reset to factory defaults

Firmware Updates

Procedure for updating scanner firmware.

Download latest firmware from Fujitsu support website.
Ensure scanner is connected and powered on.
Run firmware update utility on connected computer.
Do not interrupt power during update process.
Scanner will automatically restart after update completion.
Verify firmware version in scanner properties.

WARNING! Do not disconnect power during firmware update.

Cleaning & Care

Proper cleaning procedures for scanner components.

Scanner Glass: Use isopropyl alcohol and lint-free cloth
Exterior: Use mild detergent and soft cloth
Rollers: Clean with isopropyl alcohol, allow to dry completely
ADF Path: Use compressed air to remove dust and debris

CAUTION! Never spray liquids directly onto scanner components.

Parts List

Authorized replacement parts for Fujitsu FI 7160.

Part Number	Description	Qty
CA06516-0001	Pickup Roller Assembly	1
CA06517-0001	Separation Pad	1
CA06518-0001	Scan Lamp Unit	1
CA06519-0001	Control Panel PCB	1
CA06520-0001	Main Board Assembly	1
CA06521-0001	Power Supply Unit	1

Regulatory Compliance

Fujitsu FI 7160 complies with international safety and EMC standards including UL, CE, FCC Class B, and RoHS directives. Manufacturer: Fujitsu Limited. For technical support, visit www.fujitsu.com or contact authorized service centers.

Troubleshooting Guide

Symptom	Possible Cause	Corrective Action
Scanner not detected	USB connection/drivers	Check USB cable, reinstall drivers, try different USB port
Paper jams frequently	Worn rollers/damaged paper	Replace pickup and separation rollers, use quality paper
Poor scan quality	Dirty glass/calibration	Clean scanner glass, perform calibration, check settings
ADF misfeeds	Separation pad/worn rollers	Clean or replace separation pad, inspect all rollers
Scanner stops during operation	Overheating/power issues	Check ventilation, verify stable power supply

Reset Procedure: Power off scanner, wait 30 seconds, power on.

Service Contact: Authorized Fujitsu Service Centers only.