Fujitsu Controller Manual

The Fujitsu Controller is an advanced industrial automation controller featuring high-performance processing, multiple I/O interfaces, programmable logic control, network connectivity, real-time monitoring, and robust safety features. Designed for industrial applications with IP67 protection rating, operating temperature range of -20°C to 60°C, and support for various industrial protocols including PROFINET, EtherCAT, and Modbus TCP. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

Features at a Glance

Key components: High-performance CPU, Digital I/O modules, Analog I/O interfaces, Ethernet ports, USB programming port, Status indicators, Emergency stop input.

Installation

Unpack and inspect contents. Mount on DIN rail or panel.

1. Mounting: Secure to DIN rail TS-35/7.5 or 15 or panel mount using provided brackets.
2. Power connection: Connect 24V DC power supply to terminals L+ and M.
3. I/O wiring: Connect field devices to appropriate digital/analog terminals.
4. Network connection: Connect Ethernet cables to network ports for communication.
5. Grounding: Ensure proper grounding to terminal.

WARNING! Disconnect power before installation. Ensure proper grounding to prevent electrical hazards.

First-Time Setup

Power on controller; connect programming device.

1. Connect programming device: Use USB cable or Ethernet connection to PC.
2. Install configuration software: Download and install Fujitsu Configurator software.
3. Initial configuration: Set IP address, device name, and communication parameters.
4. I/O configuration: Configure digital and analog I/O modules as required.
5. Download program: Transfer initial control program to controller.

CAUTION! Verify all connections before powering on. Follow electrostatic discharge precautions.

Specifications

• Processor: 32-bit RISC, 400 MHz
• Memory: 512MB Flash, 256MB RAM
• Digital I/O: 16 inputs/16 outputs (24V DC)
• Analog I/O: 4 inputs (0-10V/4-20mA), 2 outputs (0-10V/4-20mA)
• Communication: 2x Ethernet, 1x USB, RS-485
• Protocols: PROFINET, EtherCAT, Modbus TCP, OPC UA
• Power Supply: 24V DC ±10%
• Protection Rating: IP67
• Operating Temperature: -20°C to 60°C
• Storage Temperature: -40°C to 85°C

Controls and Settings

Access configuration via Fujitsu Configurator software. Front Panel: Power LED, Run LED, Error LED, Network Status LEDs, Mode switch.

Software Interface: Project management, I/O configuration, Program editor, Online monitoring, Diagnostics, Firmware update.

Configuration: IP address setting, Device parameters, I/O mapping, Communication settings, Security settings. Operation: Run/Stop modes, Program execution, Data monitoring, Alarm handling, Backup/restore.

Connecting Devices

Field devices: Digital sensors/actuators, Analog sensors, Network devices, Programming equipment.

1. Power off controller before making connections.
2. Connect field devices to appropriate I/O terminals.
3. Connect network devices to Ethernet ports.
4. Connect programming device via USB or Ethernet.
5. Verify all connections are secure and properly terminated.

Tip: Use shielded cables for analog signals and long cable runs to prevent noise interference.

Programming and Operation

Supports IEC 61131-3 programming languages: Ladder Diagram, Function Block Diagram, Structured Text.

1. Create project: Open Fujitsu Configurator and create new project.
2. Configure hardware: Add controller and I/O modules to project.
3. Write program: Use preferred programming language to create control logic.
4. Compile and download: Verify program and transfer to controller.
5. Monitor operation: Use online monitoring to view real-time data.
6. Debug: Use breakpoints, watch windows for troubleshooting.
7. Backup: Save project files and create backup of controller configuration.

WARNING! Test program in simulation mode before deploying to live system. Ensure emergency stop functionality is operational.

Safety Features

Emergency Stop: Dedicated input for immediate shutdown. Watchdog Timer: Monitors program execution. Password Protection: Access control for configuration changes. Safe State Outputs: Configurable safe states for outputs on fault detection.

Maintenance & Cleaning

Disconnect power before maintenance. Use compressed air to remove dust. Check connections periodically for tightness.

CAUTION! Do not use solvents or abrasive cleaners. Regular inspection recommended every 6 months.

Regulatory Information

CE Compliant: Meets European EMC and Low Voltage directives. UL Listed: UL 508 industrial control equipment. RoHS Compliant: Free of hazardous substances. For technical support, visit www.fujitsu.com/global/support or contact +81-3-6252-2220.

Troubleshooting

Reset: Use mode switch to reset or power cycle controller.

Service: +81-3-6252-2220; www.fujitsu.com/global/support