Fujitsu AOU24RLXFW Service Manual

The Fujitsu AOU24RLXFW is a 24,000 BTU split-type air conditioning unit with R410A refrigerant, designed for residential and light commercial applications. This service manual covers technical specifications, installation procedures, maintenance guidelines, troubleshooting, and repair instructions for qualified service technicians. Below are key sections for safety precautions, technical data, installation, operation, maintenance, and troubleshooting.

1. Safety Precautions 2. Technical Specifications 3. Installation Procedures 4. Electrical Wiring 5. Operation and Control 6. Maintenance Procedures 7. Troubleshooting Guide 8. Error Codes 9. Parts List 10. Wiring Diagrams

Safety Precautions

Before servicing, read all safety instructions carefully. Only qualified technicians should perform installation and repair work.

Warning TypePrecaution
Electrical SafetyDisconnect all power sources before servicing
Refrigerant HandlingUse proper recovery equipment for R410A
High PressureSystem operates at high pressure; use pressure gauges
Moving PartsKeep hands clear of fans and moving components
Hot SurfacesCompressor and pipes may be hot during operation
Refrigerant LeaksWork in well-ventilated areas; no open flames

Technical Specifications

Installation Procedures

Proper installation is critical for optimal performance and safety.

  1. Select installation location: Ensure adequate clearance and proper support
  2. Mount indoor unit: Use mounting plate and ensure level installation
  3. Install outdoor unit: Place on stable surface with proper vibration isolation
  4. Connect refrigerant piping: Use flare connections with proper torque
  5. Connect drain hose: Ensure proper slope for water drainage
  6. Connect electrical wiring: Follow wiring diagram and local codes
  7. Vacuum and charge: Evacuate system and charge with R410A

WARNING! Incorrect installation may cause equipment damage, personal injury, or void warranty.

Electrical Wiring

All electrical work must comply with local codes and be performed by licensed electricians.

ConnectionSpecification
Power Supply208/230V, 60Hz, 1Phase
Minimum Circuit Ampacity15A
Maximum Fuse Size20A
Wire Size14 AWG minimum
GroundingRequired - use grounding wire
Communication CableShielded 2-core cable

Operation and Control

The unit features multiple operation modes and advanced control functions.

Operation Modes: Cooling, Heating (if equipped), Dry, Fan Only, Auto

Control Features: Temperature setting, Fan speed control, Timer functions, Sleep mode, Swing louver control, Filter reset indicator

Remote Control: LCD display, Mode selection, Temperature adjustment, Fan speed, Timer settings, Swing control

Maintenance Procedures

Regular maintenance ensures optimal performance and extends equipment life.

  1. Air Filter Cleaning: Clean every 2 weeks during operation
  2. Indoor Coil Inspection: Check for dirt buildup quarterly
  3. Outdoor Unit Maintenance: Clean fins and check for debris
  4. Drain System: Clear drain pipe and pan annually
  5. Electrical Components: Inspect connections and capacitors
  6. Refrigerant Charge: Check pressure and superheat/subcooling

CAUTION! Always disconnect power before performing maintenance.

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Unit not startingPower supply issueCheck circuit breaker, power connection
Poor cooling/heatingDirty filters, low refrigerantClean filters, check refrigerant charge
Water leakageClogged drain pipeClear drain line, check slope
Unusual noiseLoose parts, fan issueTighten components, check fan motor
Error code displayedSensor or board failureRefer to error code section

Error Codes

The unit displays error codes for diagnostic purposes.

Error CodeDescriptionSolution
E1Room temperature sensor errorCheck sensor resistance and wiring
E2Pipe temperature sensor errorInspect sensor and connections
E3Communication errorCheck wiring between indoor/outdoor units
E4Outdoor unit protectionCheck outdoor unit components
E5Overcurrent protectionVerify power supply and compressor

Parts List

Common replacement parts for the AOU24RLXFW model.

Wiring Diagrams

Refer to detailed wiring diagrams for proper electrical connections.

Main Power Wiring: L1, L2, Ground connections

Control Wiring: Communication between indoor and outdoor units

Sensor Connections: Temperature sensors and their locations

Safety Devices: High/low pressure switches, thermal protectors

NOTE: Always verify wiring against the specific diagram for your unit's serial number.

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