Fujikura FSM 60S Manual PDF

The Fujikura FSM 60S is a high-performance fusion splicer designed for optical fiber splicing applications. This advanced fusion splicing machine features automatic alignment, high-speed splicing cycles, precision fiber cleaving, built-in inspection system, heating sleeve unit, and user-friendly interface. Below are key sections covering operation, maintenance, specifications, and troubleshooting.

1. Key Features 2. System Overview 3. Operation Procedures 4. Technical Specifications 5. Maintenance & Calibration 6. Splicing Parameters 7. Error Codes & Troubleshooting 8. Safety Precautions 9. Accessories & Consumables 10. Warranty Information 11. Support & Contact

Key Features

Main components: Fusion splicing unit, electrode system, fiber holders, LCD display, control buttons, battery compartment, heating unit.

FeatureDescription
Automatic AlignmentPrecise core-to-core alignment for low splice loss
High-Speed SplicingFast cycle time under 10 seconds
Built-in InspectionIntegrated fiber inspection system
Heating UnitBuilt-in heat shrink sleeve oven
Battery OperationRechargeable battery for field use
Data StorageInternal memory for splice results
Multi-Fiber SupportHandles single-mode and multi-mode fibers
User ProfilesCustomizable splicing programs
Environmental ProtectionDust and moisture resistant design
Remote OperationOptional remote control capability

System Overview

Unpack and inspect all components. Ensure proper handling of delicate parts.

  1. Main Unit: Contains splicing mechanism and control electronics
  2. Electrode Assembly: Replaceable electrodes for arc fusion
  3. Fiber Clamps: Secure fibers during splicing process
  4. Display Panel: LCD screen with touch interface
  5. Battery Pack: Lithium-ion battery for portable operation
  6. Heating Unit: For heat shrink sleeve application

WARNING! Handle with care; optical components are sensitive to dust and impact. Use in clean environment.

Operation Procedures

Power on the FSM 60S; follow on-screen prompts for setup.

  1. Fiber Preparation: Strip, clean, and cleave fibers properly
  2. Fiber Loading: Place fibers in V-grooves and secure with clamps
  3. Auto Alignment: System automatically aligns fiber cores
  4. Splicing: Press START for automatic fusion cycle
  5. Heating: Apply heat shrink sleeve for protection
  6. Inspection: Verify splice quality with built-in inspection

CAUTION! Always wear safety glasses during fiber cleaving and splicing operations.

Technical Specifications

Maintenance & Calibration

Regular maintenance ensures optimal performance and splice quality.

Daily: Clean V-grooves, check electrode condition, verify calibration

Weekly: Full system calibration, electrode cleaning, software updates

Monthly: Complete system check, battery maintenance, component inspection

Calibration: Use built-in calibration functions; follow on-screen instructions for electrode alignment and arc optimization.

Splicing Parameters

Customizable parameters for different fiber types and applications.

  1. Arc Power: Adjustable for different fiber coatings
  2. Arc Time: Optimize for fiber type and environment
  3. Overlap: Fine-tune fiber overlap distance
  4. Alignment: Core alignment or clad alignment modes
  5. Heating Time: Adjust heat shrink sleeve duration
  6. User Profiles: Save custom parameter sets

Tip: Use factory presets for standard fiber types; customize for special applications.

Error Codes & Troubleshooting

Common issues and resolution procedures for the FSM 60S.

SymptomPossible CauseCorrective Action
High Splice LossDirty fibers/faulty cleaveRe-cleave fibers; clean V-grooves; check alignment
Arc FailureWorn electrodesReplace electrodes; clean arc chamber
Alignment ErrorFiber positioningRe-position fibers; clean cameras
Battery IssuesLow charge/defectiveRecharge battery; check connections
Heater FailureHeating elementCheck heater unit; replace if necessary

Reset: System menu > Maintenance > Factory Reset if persistent issues occur.

Safety Precautions

Laser Safety: Class 1 laser product; avoid direct viewing of fiber ends. Electrical Safety: Use proper grounding; avoid liquid exposure.

WARNING! Never look directly into optical fibers; use fiber inspection tools. Disconnect power before maintenance.

Accessories & Consumables

Essential accessories for optimal operation: Replacement electrodes, cleavers, stripping tools, heat shrink sleeves, cleaning supplies, carrying case.

Recommended: Use only Fujikura approved consumables for best performance and warranty coverage.

Warranty Information

Standard warranty: 1 year on parts and labor. Extended warranties available. Registration required for full coverage. For warranty claims, contact authorized Fujikura service centers with proof of purchase.

Support & Contact

Technical Support: Available through authorized distributors and Fujikura service network. Training: Operator training courses available. Software Updates: Download from Fujikura website. For assistance, contact Fujikura at +81-3-1234-5678 or visit www.fujikura.com/support.

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