Fujikura FSM 40S Manual

The Fujikura FSM 40S is a high-precision fusion splicer designed for optical fiber splicing applications. It features advanced core alignment technology, automatic splicing functions, high-speed processing, compact design, long battery life, intuitive touchscreen interface, and robust construction for field use. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Devices 7. Splicing Operations 8. Maintenance Features 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Core alignment system, LCD touchscreen, Electrode holders, Fiber holders, Battery compartment, Power button, USB port.

FeatureDescription
Core alignment systemFor precise fiber core alignment during splicing
LCD touchscreenFor operation control and status display
Electrode holdersFor securing splicing electrodes
Fiber holdersFor securing optical fibers during splicing
Battery compartmentFor power source connection
Power buttonTurns splicer on/off
USB portFor data transfer and software updates
HEATERActivates heat shrink protection
SPLICEInitiates splicing process
MENUAccesses system settings

Installation

Unpack and inspect contents. Place on stable surface.

  1. Charge battery: Connect charger to power source and battery unit.
  2. Install electrodes: Insert electrodes into holders, ensuring proper alignment.
  3. Connect external devices: Use USB port for computer connection if needed.
  4. Power on device: Press and hold power button until display activates.

WARNING! Device contains sensitive optical components; handle with care to avoid damage. Ensure all connections are secure.

First-Time Setup

Power on splicer; follow on-screen prompts.

  1. Language selection: Press MENU to access settings, select preferred language.
  2. Calibration: Perform electrode calibration as prompted by system.
  3. Set splicing parameters: Configure fiber type, splice mode, and heating time.
  4. Test splice: Perform practice splice to verify system operation.

CAUTION! Ensure clean work environment; use protective gloves when handling fibers.

Specifications

Controls and Settings

Access menu via touchscreen interface. Front Panel: POWER, SPLICE, HEATER, MENU.

Touchscreen: Fiber type selection, Splicing mode, Heating time, Arc calibration, Data management.

Splicing: Fiber type (SMF/MMF), Splicing mode (Auto/Manual), Arc power, Cleaning duration. System: Language, Brightness, Sound, Date/Time. Maintenance: Electrode life, Battery status, System info, Factory reset.

Connecting Devices

USB: For data transfer and updates. Power: Battery or AC adapter.

  1. Turn off splicer before connecting external devices.
  2. Use provided USB cable for computer connection.
  3. Select appropriate power source based on work environment.

Tip: Ensure splicer is powered off before connecting/disconnecting cables.

Splicing Operations

Supports single mode and multimode fiber splicing.

  1. Prepare fibers: Strip, cleave, and clean fiber ends.
  2. Load fibers: Place fibers in holders, ensuring proper placement.
  3. Close cover: Secure cover to begin automatic alignment.
  4. Splice: Press SPLICE button to initiate splicing process.
  5. Heat shrink: Press HEATER to apply protection sleeve.
  6. Review results: Check estimated loss and splice quality.
  7. Save data: Store splice results if required.
  8. Remove completed splice: Carefully remove spliced fiber assembly.

WARNING! Do not touch electrode tips; keep work area clean and dust-free.

Maintenance Features

Electrode Maintenance: Replace after 2500 splices or when arc quality degrades. System Calibration: Perform regular arc calibration for optimal performance. Data Management: Export splice records via USB.

Care & Cleaning

Power off before cleaning. Use compressed air for dust removal; alcohol wipes for fiber holders.

CAUTION! Do not use abrasive cleaners; avoid liquid contact with electronic components.

Regulatory Information

CE Compliant: Meets European Union safety standards. FCC Part 15: Class A digital device. Copyright © 2025 Fujikura; trademarks of Fujikura Ltd. For technical support, visit www.fujikura.com or contact +81-3-5606-1152.

Troubleshooting

SymptomPossible CauseCorrective Action
No powerBattery/connectionsCharge battery; check power connections; ensure proper seating.
Poor splice qualityFiber preparation/electrodesRe-cleanse fibers; replace electrodes; perform arc calibration.
Alignment failureDirty lenses/fiber placementClean lenses and V-grooves; ensure proper fiber placement.
Heater not workingTemperature settings/connectionCheck heater settings; ensure proper sleeve placement.
Screen not respondingTouch calibration/system lockRestart device; perform touchscreen calibration.

Reset: Menu > System > Factory Reset if available.

Service: +81-3-5606-1152; www.fujikura.com

Fujikura FSM 40S Manual © - All Rights Reserved 2025