Fujikura FSM 100P User Manual

The Fujikura FSM 100P is a high-precision fusion splicer designed for optical fiber splicing applications. It features advanced core alignment technology, automatic splicing functions, high-speed processing, and user-friendly operation. The device supports single-mode and multimode fibers with precision loss estimation and reliable splice quality. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Devices 7. Operating Procedures 8. Maintenance Features 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Core alignment system, LCD display, Electrode holders, Fiber holders, Battery compartment, Power button, Menu navigation keys.

Feature	Description
Core alignment system	Precise fiber core alignment for low-loss splicing
LCD display	High-resolution screen for real-time monitoring
Electrode holders	For secure electrode placement and replacement
Fiber holders	V-groove design for stable fiber positioning
Battery compartment	For portable power operation
Power button	Turns device on/off
Menu navigation keys	For accessing settings and functions
ARC button	Initiates splicing process
HEATER button	Activates heat shrink protector
SETUP button	Accesses configuration menu

Installation

Unpack and inspect contents. Place on clean, stable surface.

Charge battery: Connect AC adapter to power source and device.
Install electrodes: Insert electrodes into holders, ensuring proper alignment.
Prepare fiber holders: Clean V-grooves with alcohol and lint-free wipes.
Power on device: Press POWER button to initialize system.

WARNING! Handle electrodes with care; they are fragile. Ensure work area is clean to prevent contamination.

First-Time Setup

Power on splicer; follow on-screen prompts.

Set language: In SYSTEM menu, select preferred language (default: ENGLISH).
Calibrate electrodes: Use automatic calibration function in MAINTENANCE menu.
Configure splice parameters: Set fiber type, arc time, and arc power.
Set date/time: In SYSTEM settings for proper logging.

CAUTION! Perform calibration in clean environment; avoid electrical interference.

Specifications

Fiber Types: Single-mode, Multimode (50/125μm, 62.5/125μm)
Splice Loss: Typical 0.02dB for single-mode
Splice Time: Approximately 9 seconds standard cycle
Alignment Method: Core alignment system
Battery: Li-ion battery, approx. 130 splices per charge
Display: 5-inch color LCD
Operating Temp: -10°C to +50°C
Storage Temp: -20°C to +60°C
Dimensions: 155(W) x 185(D) x 145(H) mm
Weight: Approx. 3.5kg (including battery)

Controls and Settings

Access functions via front panel buttons and on-screen menu.

Front Panel: POWER, ARC, HEATER, SETUP, Navigation keys (UP/DOWN/LEFT/RIGHT), ENTER.

Menu Structure: SPLICE menu (fiber type, arc parameters), SYSTEM menu (language, date/time), MAINTENANCE menu (electrode calibration, cleaning), DATA menu (splice results, statistics).

Settings: Fiber type selection, Arc optimization, Pre-fuse time, Overlap adjustment, Loss estimation parameters.

Connecting Devices

External monitor: Video output port. Data transfer: USB port for results export.

Ensure splicer is powered off before connecting external devices.
Connect video cable to external monitor for larger display.
Use USB cable for data transfer to computer.
Select appropriate input source on external devices.

Tip: Use genuine Fujikura cables for optimal performance and compatibility.

Operating Procedures

Standard fusion splicing process:

Prepare fibers: Strip, clean, and cleave fibers properly.
Place fibers: Insert fibers into left and right holders.
Close covers: Ensure fiber holders and electrode cover are securely closed.
Start splicing: Press ARC button to begin automatic process.
Monitor process: Watch real-time alignment and arc discharge.
View results: Check estimated loss and splice image.
Apply protector: Place heat shrink tube and press HEATER button.
Remove splice: Open covers and carefully remove completed splice.

WARNING! Never look directly at arc discharge; use protective eyewear.

Maintenance Features

Electrode maintenance: Automatic electrode life counter, replacement reminder. Cleaning functions: Fiber holder cleaning mode. System diagnostics: Built-in self-test functions.

Care & Cleaning

Power off before cleaning. Use isopropyl alcohol and lint-free wipes for optical components. Clean electrodes regularly with electrode cleaner.

CAUTION! Do not use abrasive materials; avoid touching electrode tips with bare hands.

Regulatory Information

CE compliant: Meets European safety standards. FCC Part 15: Class A digital device. RoHS compliant: Free of hazardous substances. Copyright © Fujikura Ltd. All rights reserved. For technical support, contact Fujikura authorized service centers or visit www.fujikura.com.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No power	Battery/connection	Check battery charge; ensure AC adapter connected properly.
High splice loss	Fiber preparation/alignment	Re-cleave fibers; clean holders; check electrode condition.
Arc failure	Electrode wear/contamination	Replace electrodes; clean electrode holders.
Fiber alignment error	Holder contamination	Clean V-grooves; check for debris.
Heater not working	Temperature sensor/connection	Check heater unit connection; restart device.

Reset: SYSTEM menu > Factory Reset if available.

Service: Contact Fujikura authorized service center; www.fujikura.com