Fujikura 60S Manual

The Fujikura 60S is a professional fusion splicer designed for fiber optic cable splicing applications. It features advanced core alignment technology, high-speed splicing cycles, automatic fiber inspection, heater functions for splice protection sleeves, and intuitive touchscreen interface. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

Features at a Glance

Key components: Core alignment system, LCD touchscreen, Built-in heater, Electrode maintenance system, Battery power option, USB connectivity.

Feature	Description
Core Alignment System	Precise fiber core alignment for low-loss splicing
LCD Touchscreen	Intuitive user interface with real-time display
Built-in Heater	For heat shrink sleeve protection
Electrode Maintenance	Automatic electrode cleaning and arc calibration
Battery Operation	Portable field use with rechargeable battery
USB Port	For data transfer and software updates
Auto Fiber Inspection	Automatic fiber end-face inspection
High-Speed Splicing	Fast splicing cycle times
Multiple Fiber Types	Supports SMF, MMF, DSF, NZ-DSF
Environmental Protection	Dust and moisture resistant design

Installation

Unpack and inspect contents. Place on stable, clean surface.

1. Battery installation: Insert fully charged battery into battery compartment.
2. Power connection: Connect AC adapter if using mains power.
3. Electrode installation: Install new electrodes if required.
4. Initial calibration: Perform initial setup and calibration procedures.

WARNING! Handle with care; avoid dropping. Ensure clean working environment for optimal performance.

First-Time Setup

Power on splicer; follow on-screen setup wizard.

1. Language selection: Choose preferred language from menu options.
2. Date and time: Set current date and time for log records.
3. Fiber type selection: Configure for single mode or multimode fiber.
4. Calibration: Perform initial electrode calibration and arc test.
5. Splicing parameters: Set default splicing parameters for your application.

CAUTION! Perform initial calibration in clean environment. Wear appropriate PPE.

Specifications

• Splicing Time: Typical 9 seconds
• Average Loss: 0.02 dB (SMF), 0.01 dB (MMF)
• Fiber Types: SMF, MMF, DSF, NZ-DSF
• Cladding Diameter: 80-150 μm
• Coating Diameter: 100-1000 μm
• Battery Life: Approx. 130 splices per charge
• Operating Temp: -10°C to 50°C
• Storage Temp: -20°C to 60°C
• Dimensions: 150(W) x 180(D) x 150(H) mm
• Weight: Approx. 3.5 kg (with battery)

Controls and Settings

Access functions via touchscreen interface. Physical buttons: POWER, HEATER, SET.

Touchscreen Menu: SPLICE, SETUP, RESULTS, MAINTENANCE, SYSTEM.

Splicing Parameters: Arc time, arc power, overlap, pre-fuse time. Setup: Fiber type, auto-splice mode, manual mode, loss estimation. Maintenance: Electrode cleaning, arc calibration, system check. System: Language, date/time, brightness, battery status.

Connecting Devices

USB connection for PC data transfer. External monitor option available.

1. Turn off splicer before connecting external devices.
2. Connect USB cable to PC for data transfer and software updates.
3. Use appropriate connectors for external monitor if required.
4. Ensure proper cable management to avoid interference.

Tip: Use original Fujikura cables for optimal performance and compatibility.

Splicing Operations

Supports automatic and manual splicing modes.

1. Fiber preparation: Strip, cleave, and clean fiber ends properly.
2. Fiber placement: Place fibers in V-grooves and close covers.
3. Auto-splice: Press SPLICE button for automatic alignment and fusion.
4. Inspection: Review splice loss and fiber images on screen.
5. Heater operation: Place splice protector and activate heater.
6. Data recording: Save splice results with timestamp and parameters.
7. Multiple splices: Continue with next fiber pair preparation.
8. Battery monitoring: Check battery level indicator regularly.

WARNING! Always wear safety glasses. Handle cleaved fibers with care to avoid injury.

Maintenance Features

Electrode Maintenance: Automatic cleaning counter, electrode replacement reminder. System Diagnostics: Built-in self-test functions. Data Management: Splice result storage and export capabilities.

Care & Cleaning

Power off before cleaning. Use approved cleaning materials only.

1. Exterior cleaning: Use soft, dry cloth for housing.
2. V-groove cleaning: Use specialized cleaning tools and isopropyl alcohol.
3. Electrode cleaning: Perform regular electrode maintenance as prompted.
4. Lens cleaning: Clean camera lenses with approved lens cleaning tools.

CAUTION! Do not use compressed air; avoid liquids near electronic components.

Regulatory Information

CE Compliant: Meets European Union safety standards. FCC Part 15: Class A digital device. RoHS Compliant: Meets restriction of hazardous substances directive. Copyright © Fujikura Ltd. All rights reserved. For technical support, visit www.fujikura.com or contact your local distributor.

Troubleshooting

Symptom	Possible Cause	Corrective Action
High splice loss	Dirty fibers/electrodes	Clean fibers and electrodes; check cleave quality.
No arc	Electrode wear/battery	Replace electrodes; check battery charge.
Alignment error	Fiber placement/V-groove	Reposition fibers; clean V-grooves.
Heater not working	Temperature sensor/connection	Check heater connection; perform system reset.
Screen not responding	Touch calibration/system	Recalibrate touchscreen; restart system.
Battery not charging	Charger/connector	Check charger connection; try different power outlet.

Reset: System menu > Factory Reset if persistent issues.

Service: Contact authorized Fujikura service center for technical support.