Fujifilm FCR XG 1 Service Manual

The Fujifilm FCR XG 1 is a high-performance computed radiography system designed for medical imaging applications. This service manual provides comprehensive technical information for qualified service personnel, including system overview, installation procedures, maintenance guidelines, troubleshooting, and technical specifications for the FCR XG 1 imaging system.

1. System Overview 2. Installation Procedures 3. Technical Specifications 4. Maintenance Guidelines 5. Control Panel Operations 6. System Configuration 7. Image Processing 8. Error Codes and Diagnostics 9. Preventive Maintenance 10. Regulatory Compliance 11. Troubleshooting Guide

System Overview

Key components: Imaging Plate Reader, Control Unit, Workstation, and associated peripherals.

Component	Description
Imaging Plate Reader	Processes Fujifilm imaging plates with laser scanning technology
Control Unit	Main system controller with processing capabilities
Workstation	DICOM compliant computer system for image viewing and processing
Laser Unit	High-precision laser for reading imaging plates
PMT Assembly	Photomultiplier tube for signal detection
Power Supply Unit	Provides regulated power to all system components
Cooling System	Maintains optimal operating temperature
Network Interface	Ethernet connectivity for DICOM communication
Control Panel	User interface for system operation
Emergency Stop	Safety feature for immediate system shutdown

Installation Procedures

Site preparation and system installation guidelines for qualified technicians.

Site Requirements: Ensure adequate space, proper electrical supply, and environmental controls.
Unpacking: Carefully remove all components and verify against packing list.
Assembly: Install imaging plate reader, connect control unit and workstation.
Cabling: Connect power, network, and peripheral cables according to diagrams.
Power Up: Verify proper startup sequence and system initialization.
Calibration: Perform initial system calibration and quality assurance tests.

WARNING! Installation must be performed by qualified service personnel only. Follow all safety protocols.

Technical Specifications

Image Resolution: Up to 50μm pixel size
Scanning Speed: Standard and high-speed modes available
Imaging Plate Size: Supports various cassette sizes
Laser Type: Solid-state laser diode
Image Processing: Multi-frequency processing and gradation processing
Connectivity: DICOM 3.0, Ethernet 10/100/1000BASE-T
Power Requirements: 100-240V AC, 50/60Hz
Operating Environment: 15-30°C, 30-75% humidity
Dimensions: Varies by component - refer to installation guide
Weight: Approximately 150kg complete system

Maintenance Guidelines

Scheduled maintenance procedures and service intervals for optimal performance.

Daily Maintenance: Clean exterior surfaces, verify system operation
Weekly Maintenance: Clean transport rollers, check laser power
Monthly Maintenance: Calibration verification, system diagnostics
Quarterly Maintenance: Complete system calibration, component inspection
Annual Maintenance: Comprehensive service, replacement of consumables

CAUTION! Always power off and disconnect from mains before performing maintenance.

Control Panel Operations

Operator controls and system interface for daily operation.

Main Controls: Power On/Off, Start/Stop, Emergency Stop, Mode Selection

Display: System status, error messages, operational parameters. Settings: Image quality adjustments, processing parameters, user preferences. Maintenance: Service mode access, calibration routines, diagnostic tests. Network: DICOM configuration, network settings, device communication.

System Configuration

Hardware and software configuration procedures.

System Setup: Configure basic parameters and operational settings
Network Configuration: Set up DICOM communication and network parameters
User Management: Create and manage user accounts and permissions
Image Processing: Configure processing algorithms and quality settings
Backup Procedures: System data backup and restoration protocols

Tip: Document all configuration changes for future reference.

Image Processing

Advanced image processing capabilities and quality control.

Signal Acquisition: Laser scanning and photomultiplier detection
Data Conversion: Analog to digital conversion with high precision
Frequency Processing: Multi-frequency enhancement for optimal detail
Gradation Processing: Dynamic range optimization and contrast adjustment
Noise Reduction: Advanced algorithms for image quality improvement
Output Formatting: DICOM compliant image formatting and transmission
Quality Assurance: Automated quality control and calibration verification

WARNING! Only trained personnel should modify image processing parameters.

Error Codes and Diagnostics

Comprehensive error code listing and diagnostic procedures.

Error Code	Description	Severity
E001	Laser unit communication failure	High
E002	PMT signal out of range	High
E003	Transport mechanism error	Medium
E004	Temperature control failure	High
E005	Power supply voltage irregular	High
E006	Memory access error	Medium
E007	Network communication failure	Low
E008	Calibration data corruption	Medium

Preventive Maintenance

Scheduled maintenance tasks and inspection procedures.

Regular cleaning of optical components, verification of mechanical alignment, calibration of detection systems, software updates, and performance verification tests.

CAUTION! Use only Fujifilm approved cleaning materials and procedures.

Regulatory Compliance

Fujifilm FCR XG 1 complies with international medical device standards including IEC 60601-1, FDA 510(k) clearance, CE marking, and other regional medical device regulations. The system incorporates safety features for electrical, mechanical, and radiation safety. Copyright © Fujifilm Corporation. For technical support, contact authorized Fujifilm service representatives.

Troubleshooting Guide

Symptom	Possible Cause	Corrective Action
Poor image quality	Dirty optics/calibration	Clean laser window; perform system calibration
Transport errors	Obstruction/wear	Inspect transport path; replace worn rollers
Communication failure	Cables/network	Check cable connections; verify network settings
Laser power low	Aging laser	Measure laser output; replace if below specification
System not starting	Power supply	Verify power input; check fuses and connections

Reset Procedure: Service menu > System > Reset to factory defaults if required.

Service Contact: Authorized Fujifilm service representative required for major repairs.