Fuji Xerox CM205fw Service Manual

The Fuji Xerox CM205fw is a multifunction color laser printer with printing, scanning, copying, and faxing capabilities. This service manual provides comprehensive technical information for qualified service technicians, including disassembly procedures, troubleshooting guides, maintenance schedules, and replacement parts information. Below are key sections for safety precautions, technical specifications, maintenance procedures, error codes, and parts replacement.

1. Safety Precautions 2. Technical Specifications 3. Product Overview 4. Maintenance Procedures 5. Disassembly Instructions 6. Error Codes & Troubleshooting 7. Parts Replacement 8. Firmware Updates 9. Network Configuration 10. Regulatory Information 11. Service Contact Information

Safety Precautions

Before performing any service procedures, read and understand all safety warnings and precautions.

Warning Type	Precaution
Electrical Safety	Disconnect power before servicing internal components
Laser Safety	Do not expose eyes to laser beam; follow laser safety procedures
High Temperature	Allow fuser unit to cool before handling
Toner Handling	Use gloves when handling toner cartridges; avoid inhalation
Static Discharge	Use anti-static wrist strap when handling electronic components
Heavy Components	Lift with proper technique; use assistance for heavy parts

Technical Specifications

Print Technology: Color laser LED
Print Speed: Up to 20 ppm (black), 15 ppm (color)
Resolution: 1200 x 1200 dpi
Paper Capacity: 250 sheets standard, 550 sheets maximum
Memory: 128MB standard
Connectivity: USB 2.0, Ethernet, Wireless LAN
Dimensions: 420 x 445 x 470 mm
Weight: 24.5 kg
Power Consumption: 380W (printing), 65W (ready), 2.5W (sleep)

Product Overview

Main components: Main control board, laser scanner unit, fuser unit, paper feed unit, toner cartridges, operation panel.

Component	Function
Main Control Board	Central processing unit for all printer functions
Laser Scanner Unit	Creates electrostatic image on drum unit
Fuser Unit	Heats and bonds toner to paper
Paper Feed Unit	Handles paper pickup and transport
Toner Cartridges	Black, cyan, magenta, yellow color toners
Operation Panel	User interface for printer control

Maintenance Procedures

Regular maintenance ensures optimal performance and extends product life.

Daily: Clean exterior surfaces, check paper levels
Weekly: Clean paper path, check for paper dust buildup
Monthly: Clean laser scanner windows, check roller condition
Quarterly: Perform calibration, update firmware if available
As Needed: Replace consumables (toner, drum, fuser)

WARNING! Always power off and unplug before performing internal maintenance.

Disassembly Instructions

Follow these steps for safe disassembly and reassembly.

Power off and disconnect all cables
Remove outer covers (top, left, right, rear)
Document screw locations and cable connections
Remove paper tray and feed unit
Access internal components as needed
Reverse order for reassembly

CAUTION! Handle ribbon cables and connectors with care to avoid damage.

Error Codes & Troubleshooting

Error Code	Description	Solution
E1-00	Paper jam in paper feed area	Clear jammed paper, check feed rollers
E2-00	Paper jam in fuser area	Clear fuser jam, check fuser unit
E3-00	Paper jam in output area	Clear output path, check delivery rollers
E5-00	Fuser temperature error	Check fuser thermistor, replace fuser unit
E6-00	Laser scanner error	Check laser unit connections, replace if needed
E7-00	Main motor error	Check motor operation, replace if faulty

Parts Replacement

Common replacement parts and procedures.

Part	Part Number	Replacement Procedure
Toner Cartridge (Black)	106R03420	Open front cover, remove old cartridge, install new
Toner Cartridge (Color)	106R03421-24	Same as black, ensure correct color placement
Fuser Unit	113R00094	Remove rear cover, disconnect cables, replace unit
Paper Feed Roller	113R00112	Remove paper tray unit, replace roller assembly
Main Control Board	113R00087	Remove all covers, disconnect all cables, replace board

Firmware Updates

Keep firmware updated for optimal performance and bug fixes.

Download latest firmware from Fuji Xerox support site
Extract files to USB drive (FAT32 format)
Insert USB drive into printer's USB port
Navigate to firmware update in service menu
Follow on-screen instructions to complete update
Do not power off during update process

WARNING! Interrupted firmware updates may render printer inoperable.

Network Configuration

Network setup and troubleshooting procedures.

Connect Ethernet cable or configure wireless settings
Access network settings via operation panel
Set IP address (DHCP or static)
Configure network protocols as needed
Test network connectivity

Tip: Use network reset function if experiencing connectivity issues.

Regulatory Information

FCC Part 15 Class B compliance. CE marking. RoHS compliant. Energy Star certified. Copyright © Fuji Xerox Co., Ltd. All rights reserved. For technical support, contact authorized Fuji Xerox service providers only.

Service Contact Information

For technical support and service inquiries:

Fuji Xerox Support: 1-800-ASK-FUJI
Website: www.fujixerox.com
Service Centers: Contact for authorized service locations
Parts Ordering: Through authorized distributors only

Note: This manual is for qualified service technicians only. Unauthorized service may void warranty.