Fuji S5000 Service Manual

The Fuji S5000 is a high-performance digital camera featuring 3.1 megapixels, 10x optical zoom, Super CCD HR sensor, manual exposure controls, multiple shooting modes, built-in flash, USB connectivity, and uses xD-Picture Card media. This service manual covers technical specifications, disassembly procedures, troubleshooting, maintenance, and repair guidelines for qualified service technicians.

1. Technical Specifications 2. Disassembly Procedures 3. Circuit Diagrams 4. Parts List 5. Troubleshooting Guide 6. Maintenance Procedures 7. Calibration Instructions 8. Firmware Updates 9. Safety Precautions 10. Service Tools Required

Technical Specifications

Key components: Super CCD HR sensor, Fujinon 10x optical zoom lens, image processor, LCD display, flash unit, and power system.

Component	Specification
Image Sensor	1/2.7-inch Super CCD HR, 3.1 million effective pixels
Lens	Fujinon 10x optical zoom, f/2.8-3.2, 37-370mm equivalent
LCD Display	1.5-inch TFT color LCD, 114,000 pixels
Viewfinder	Electronic viewfinder, 0.33-inch, 114,000 pixels
Storage Media	xD-Picture Card (16MB-512MB)
Power Source	4x AA batteries (alkaline/Ni-MH) or AC adapter
Interface	USB 1.1, video output
Dimensions	112.7 x 81.3 x 79.3 mm
Weight	337g (without batteries and media)

Disassembly Procedures

Follow these steps carefully for camera disassembly. Ensure proper ESD protection.

Remove battery cover and batteries: Slide cover open, remove power source.
Remove outer casing screws: Use precision screwdriver to remove 8 external screws.
Separate front and rear housing: Carefully pry apart using plastic opening tools.
Disconnect ribbon cables: Release locking tabs before removing flex cables.
Remove lens assembly: Detach mounting screws and disconnect lens flex cable.
Access main PCB: Remove shield plate and disconnect all connectors.

WARNING! Handle flex cables carefully to avoid damage. Use anti-static wrist strap.

Circuit Diagrams

Complete schematic diagrams for all camera systems.

Main Board: Power regulation, image processing, memory control.
Lens Board: Zoom motor control, aperture mechanism, focus system.
LCD/Viewfinder: Display drivers and interface circuits.
Flash Circuit: High-voltage generation and charging system.
Power Supply: Battery management and DC-DC conversion.
Connector Pinouts: All internal connector specifications.
Test Points: Voltage and signal measurement locations.

Parts List

Genuine Fuji replacement parts with part numbers.

Part Number	Description	Notes
FP-001234	Main PCB Assembly	Complete main board
FP-001235	Lens Assembly	10x optical zoom unit
FP-001236	LCD Display	1.5-inch TFT panel
FP-001237	CCD Sensor	Super CCD HR 3.1MP
FP-001238	Battery Door	AA battery compartment
FP-001239	Mode Dial	Shooting mode selector
FP-001240	Flash Unit	Built-in flash assembly

Troubleshooting Guide

Common issues and diagnostic procedures for Fuji S5000.

Symptom	Possible Cause	Corrective Action
Camera won't power on	Batteries/PCB	Check battery contacts; test power switch; inspect main PCB
Lens error	Mechanical obstruction	Check for debris; test zoom motor; inspect lens assembly
No image display	LCD/Viewfinder	Test LCD connector; check display drivers; replace LCD if needed
Flash not working	Flash circuit	Test flash capacitor; check high-voltage circuit; replace flash unit
Memory card error	Card slot/PCB	Clean card contacts; test card detection switch; check PCB traces

Reset: Remove batteries for 30 seconds to reset camera.

Maintenance Procedures

Regular maintenance and cleaning procedures.

Lens cleaning: Use lens cleaning solution and microfiber cloth.
Sensor cleaning: Use sensor swabs and appropriate cleaning solution.
External cleaning: Use soft cloth; avoid harsh chemicals.
Battery contacts: Clean with isopropyl alcohol and cotton swab.
Card slot: Use compressed air to remove dust and debris.

CAUTION! Do not touch CCD sensor directly. Use proper cleaning tools.

Calibration Instructions

Factory calibration procedures for optimal performance.

White Balance: Use white reference card in proper lighting.
Focus Calibration: Use focus chart at specified distances.
Exposure Calibration: Use gray card and light meter.
Color Calibration: Use color chart and software tools.
Flash Output: Measure flash intensity and adjust accordingly.

Firmware Updates

Procedures for updating camera firmware.

Download latest firmware from Fuji support website.
Format xD-Picture Card in camera.
Copy firmware file to root directory of memory card.
Insert card and power on camera while holding specific buttons.
Follow on-screen prompts to complete update.

WARNING! Do not power off during firmware update.

Safety Precautions

Important safety information for service technicians.

Disconnect all power sources before servicing.
Use ESD protection when handling electronic components.
Avoid contact with high-voltage flash circuits.
Use proper tools to prevent damage to components.
Follow local regulations for electronic waste disposal.

Service Tools Required

Specialized tools needed for Fuji S5000 service.

Tool	Purpose
Precision Screwdriver Set	For disassembly of small screws
Plastic Opening Tools	To separate housing without damage
Anti-static Wrist Strap	ESD protection for electronic components
Multimeter	Circuit testing and voltage measurement
Lens Spanner Wrench	For lens assembly disassembly
CCD Cleaning Kit	Sensor cleaning tools and solutions

Service Support: Contact Fuji technical support for additional assistance.