Fuji Frenic Multi Manual PDF

The Fuji Frenic Multi is a versatile industrial inverter designed for motor control applications, featuring advanced frequency control, multiple operating modes, comprehensive protection functions, and user-friendly programming interfaces. This manual covers installation, operation, parameter settings, troubleshooting, and maintenance procedures for optimal performance.

1. Product Overview 2. Installation Guidelines 3. Wiring Connections 4. Basic Operation 5. Parameter Settings 6. Control Modes 7. Protection Functions 8. Maintenance & Inspection 9. Technical Specifications 10. Troubleshooting Guide

Product Overview

The Fuji Frenic Multi inverter provides precise motor speed control with multiple control modes and advanced features for industrial applications.

FeatureDescription
Control MethodV/F Control, Vector Control
Frequency Range0.1 to 400Hz
Input Voltage200-240V AC, 380-480V AC
Output Capacity0.4kW to 75kW
Control CircuitDigital operator with LCD display
Protection ClassIP20 standard
CommunicationRS-485, Modbus protocol
BrakingRegenerative braking option
ProgrammingMulti-function digital inputs
MonitoringReal-time operation data display

Installation Guidelines

Proper installation ensures reliable operation and longevity of the inverter.

  1. Mounting: Install in well-ventilated area with adequate clearance (minimum 100mm on sides).
  2. Environment: Avoid direct sunlight, dust, moisture, and corrosive gases.
  3. Temperature: Operating range 0°C to 40°C (derating above 40°C).
  4. Vibration: Maximum 5.9 m/s² during operation.
  5. Altitude: Below 1000m without derating.

WARNING! Ensure proper grounding and follow electrical safety standards during installation.

Wiring Connections

Correct wiring is essential for safe and efficient operation.

  1. Power Input: Connect L1, L2, L3 (3-phase) or L1, L2 (single-phase) to main power supply.
  2. Motor Output: Connect U, V, W to motor terminals.
  3. Control Circuit: Connect digital inputs, analog inputs, and communication terminals.
  4. Grounding: Use proper grounding wire (minimum 3.5mm²).
  5. Braking Resistor: Connect external braking resistor if required.

CAUTION! Disconnect all power before wiring and ensure correct terminal connections.

Basic Operation

Initial setup and basic operating procedures.

  1. Power On: Apply power to the inverter.
  2. Parameter Initialization: Reset to factory settings if required.
  3. Motor Data Setup: Enter motor rated current, voltage, and frequency.
  4. Operation Mode: Select local (keypad) or remote (external signal) control.
  5. Start/Stop: Use RUN and STOP keys or external signals.
  6. Frequency Setting: Adjust via keypad or analog input.

Note: Complete motor auto-tuning for optimal vector control performance.

Parameter Settings

Key parameters for customizing inverter operation.

Control Modes

Various control methods available for different applications.

V/F Control: Simple voltage-to-frequency ratio control for general purposes.

Vector Control: Advanced control for high-performance applications requiring precise torque and speed control.

Operation Modes: Local mode (keypad control), Remote mode (external signal control), Communication mode (network control).

Frequency Reference: Keypad setting, Analog input (0-10V/4-20mA), Multi-step speed, Communication setting.

Protection Functions

Comprehensive protection features ensure equipment safety.

  1. Overcurrent Protection: Trips at 150% of rated current for 1 minute.
  2. Overvoltage Protection: Activated when DC bus voltage exceeds threshold.
  3. Undervoltage Protection: Prevents operation during low voltage conditions.
  4. Overheat Protection: Monitors heatsink temperature.
  5. Motor Overload: Electronic thermal protection for motor.
  6. Short Circuit Protection: Instantaneous trip for output short circuits.
  7. Ground Fault Protection: Detects ground faults in motor circuit.

Tip: Monitor fault history for preventive maintenance.

Maintenance & Inspection

Regular maintenance ensures long-term reliability.

  1. Daily: Check for abnormal noise, vibration, or overheating.
  2. Monthly: Clean air vents and check connection tightness.
  3. Quarterly: Measure main circuit voltage and check control signals.
  4. Annually: Inspect cooling fan and replace if necessary.
  5. Biannually: Check DC bus capacitors and replace if bulging or leaking.

WARNING! Always disconnect power before performing maintenance.

Technical Specifications

Troubleshooting Guide

Fault CodeDescriptionCorrective Action
OC1Acceleration overcurrentIncrease acceleration time; check for motor overload
OC2Deceleration overcurrentIncrease deceleration time; check braking resistor
OC3Constant speed overcurrentCheck for sudden load changes; verify motor rating
OU1Acceleration overvoltageIncrease acceleration time; check input voltage
OU2Deceleration overvoltageIncrease deceleration time; install braking resistor
LUUndervoltageCheck input power; verify voltage rating
OH1Heatsink overheatClean air vents; check ambient temperature; verify fan operation
OH2Motor overheatReduce load; check motor cooling; adjust thermal protection
EFExternal faultCheck external fault input signal
CECommunication errorCheck communication wiring; verify protocol settings

Reset Procedure: Press STOP/RESET key or cycle power after correcting fault cause.

Technical Support: Contact Fuji Electric customer service for complex issues.

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