Fuji Frenic Lift Drive Manual

The Fuji Frenic Lift Drive is an advanced variable frequency drive specifically designed for elevator and lift applications, featuring precise motor control, energy efficiency optimization, safety functions, and comprehensive monitoring capabilities. This manual covers installation, configuration, operation, maintenance, and troubleshooting procedures for optimal performance.

1. Features at a Glance 2. Installation Requirements 3. Wiring and Connections 4. Technical Specifications 5. Parameter Settings 6. Operation Modes 7. Safety Functions 8. Maintenance Procedures 9. Error Codes and Troubleshooting 10. Regulatory Compliance

Features at a Glance

Key components: Main control unit, operator interface, power terminals, control terminals, cooling system, and protection circuits.

Feature	Description
Motor Control	Precise speed and torque control for smooth lift operation
Energy Saving	Automatic power optimization based on load requirements
Safety Functions	Overcurrent, overvoltage, undervoltage, and thermal protection
Communication	RS-485, Modbus, and optional fieldbus interfaces
Monitoring	Real-time status display and fault logging
Braking Control	Integrated braking resistor control for smooth stops
PID Control	Automatic position and speed regulation
EMC Compliance	Designed to meet electromagnetic compatibility standards

Installation Requirements

Ensure proper environment and mounting conditions before installation.

Mounting: Install in clean, dry location with adequate ventilation.
Clearance: Maintain minimum 100mm clearance around unit for airflow.
Ambient Temperature: Operating range 0°C to 40°C (32°F to 104°F).
Humidity: Maximum 90% relative humidity, non-condensing.
Vibration: Maximum 5.9 m/s² vibration resistance.

WARNING! Installation must be performed by qualified personnel only. Disconnect all power before working on the drive.

Wiring and Connections

Follow proper wiring procedures to ensure safe and reliable operation.

Power Input: Connect 3-phase AC power to R/L1, S/L2, T/L3 terminals.
Motor Output: Connect motor leads to U, V, W terminals.
Control Wiring: Use shielded cables for control signals.
Grounding: Ensure proper earth grounding for safety and noise reduction.
Braking Resistor: Connect optional braking resistor if required.

CAUTION! Incorrect wiring may cause equipment damage or personal injury. Verify all connections before powering on.

Technical Specifications

Input Voltage: 3-phase 200-240V AC ±10%
Output Voltage: 3-phase 0-Vinput, PWM controlled
Frequency Range: 0.5-400 Hz adjustable
Control Method: Sine wave PWM, vector control optional
Overload Capacity: 150% for 60 seconds, 200% for 3 seconds
Efficiency: >97% at rated load
Protection Class: IP20 (higher options available)
Cooling Method: Forced air cooling
Storage Temperature: -20°C to +65°C (-4°F to 149°F)

Parameter Settings

Access parameters through digital operator or communication interface.

Basic Parameters: F001 Motor rated current, F002 Maximum frequency, F003 Base frequency, F004 Rated voltage, F005 Acceleration time, F006 Deceleration time.

Lift-Specific Parameters: F101 Starting torque, F102 Stopping precision, F103 Position control, F104 Door operation timing, F105 Floor leveling accuracy.

Safety Parameters: F201 Overcurrent protection, F202 Overvoltage protection, F203 Motor thermal protection, F204 Earth fault detection.

Operation Modes

Multiple operation modes available for different lift applications.

Auto Operation: Standard automatic lift operation with call buttons.
Manual Operation: Maintenance mode for testing and adjustment.
Inspection Mode: Reduced speed operation for maintenance.
Fireman Service: Emergency operation mode as per safety codes.
Earthquake Mode: Automatic return to designated floor during seismic events.

Tip: Always test all operation modes after installation or parameter changes.

Safety Functions

Comprehensive safety features for reliable lift operation.

Function	Description	Action
Overcurrent	Exceeds 150% rated current	Immediate shutdown
Overvoltage	DC bus exceeds threshold	Enable braking resistor
Undervoltage	Input voltage too low	Controlled shutdown
Overheat	Heatsink temperature high	Reduce output or shutdown
Motor Overload	Excessive motor current	Electronic thermal protection
Earth Fault	Ground leakage detected	Immediate shutdown

Maintenance Procedures

Regular maintenance ensures long-term reliability and performance.

Daily: Check for abnormal noises, odors, or display errors.
Monthly: Clean air vents and check cooling fan operation.
Quarterly: Tighten power terminals and check cable conditions.
Annually: Perform complete inspection by qualified technician.
5 Years: Replace cooling fans and check electrolytic capacitors.

WARNING! Always disconnect power before performing maintenance. Use proper lockout/tagout procedures.

Error Codes and Troubleshooting

Error Code	Description	Corrective Action
E001	Overcurrent during acceleration	Check motor connections, increase acceleration time
E002	Overcurrent during deceleration	Check braking resistor, increase deceleration time
E003	Overcurrent during steady operation	Check for mechanical binding, reduce load
E004	DC bus overvoltage	Check input voltage, verify braking resistor
E005	DC bus undervoltage	Check input power, verify main circuit
E006	Drive overload	Reduce load, check for proper sizing
E007	Motor overload	Check motor rating, reduce operating time
E008	Heatsink overheat	Clean air vents, check ambient temperature
E009	External fault	Check safety circuits and external devices
E010	Communication error	Check wiring, verify communication settings

Reset Procedure: Clear errors using RESET key after correcting the fault condition.

Regulatory Compliance

Fuji Frenic Lift Drive complies with international standards for lift control equipment including EN 81-20/50 for safety, IEC 61800 for adjustable speed electrical power drive systems, and CE marking for European market. EMC compliance per EN 61000-6-2 and EN 61000-6-4. For technical support and service, contact authorized Fuji Electric distributors or visit www.fujielectric.com.