Fuji Frenic Ace Manual

The Fuji Frenic Ace is a compact, high-performance AC motor drive designed for industrial applications. It features advanced control algorithms, multiple operation modes, built-in PID control, RS-485 communication interface, comprehensive protection functions, and user-friendly programming. Suitable for various motor control applications with voltage ranges from 200V to 480V and power ratings from 0.4kW to 22kW. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Devices 7. Operation Modes 8. Protection Features 9. Maintenance & Inspection 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Digital operator, Control terminals, Main circuit terminals, Cooling fan, LED indicators.

Feature	Description
Digital operator	For parameter setting and monitoring
Control terminals	For external control signals and communication
Main circuit terminals	For power input and motor connection
Cooling fan	For heat dissipation during operation
LED indicators	For status monitoring and fault indication
RS-485 interface	For communication with PLC or computer
Built-in PID	For process control applications
Multi-function inputs	For various control signals
Relay outputs	For status indication and control
Braking transistor	For dynamic braking capability

Installation

Unpack and inspect contents. Mount in appropriate enclosure.

Mounting: Install on vertical surface with proper clearance for ventilation.
Power wiring: Connect main circuit terminals R/L1, S/L2, T/L3 for input; U, V, W for motor output.
Control wiring: Connect control terminals for external signals and communication.
Grounding: Ensure proper grounding for safety and noise reduction.

WARNING! High voltage present; disconnect power before installation. Ensure proper grounding.

First-Time Setup

Power on drive; initialize parameters.

Motor parameters: Set motor rated current, voltage, and frequency.
Operation mode: Select V/F control or sensorless vector control.
Acceleration/deceleration: Set appropriate ramp times for application.
Protection settings: Configure overload protection and fault detection.

CAUTION! Verify motor parameters before operation to prevent damage.

Specifications

Input Voltage: 200-240V AC / 380-480V AC three-phase
Output Frequency: 0.1-400 Hz
Control Methods: V/F control, sensorless vector control
Communication: RS-485 Modbus RTU protocol
Protection Functions: Overcurrent, overvoltage, undervoltage, overload, overheating
Ambient Temperature: -10°C to +50°C (14°F to 122°F)
Storage Temperature: -20°C to +65°C (-4°F to 149°F)
Humidity: 95% RH or less (non-condensing)

Controls and Settings

Access parameters via digital operator. Front Panel: RUN/STOP keys, programming keys, LED display.

Digital Operator: RUN, STOP, PROGRAM, UP/DOWN arrows, ENTER, ESC.

Basic Parameters: Frequency reference, acceleration/deceleration time, motor rated current. Advanced Parameters: V/F pattern, torque boost, stall prevention, carrier frequency. Communication Parameters: Baud rate, station number, protocol selection.

Connecting Devices

Main circuit: Power input and motor output. Control circuit: External controls and communication.

Turn off power before connecting any devices.
Connect motor to U, V, W terminals observing proper phase sequence.
Connect control devices to appropriate multi-function terminals.
Connect communication cable to RS-485 terminals.

Tip: Use shielded cables for control wiring to prevent noise interference.

Operation Modes

Supports keypad operation, external control, and communication control.

Keypad operation: Use RUN/STOP keys on digital operator.
External control: Use control terminal inputs for start/stop and speed reference.
Communication control: Use RS-485 interface for remote control.
Jog operation: For short forward/reverse movements.
PID operation: For process control applications.
Multi-step speed: Pre-set speed operation via terminal inputs.

WARNING! Always verify rotation direction before full operation.

Protection Features

Overcurrent protection: Trips at 150% of rated current. Overload protection: Electronic thermal protection. Overvoltage/undervoltage protection: Monitors DC bus voltage. Ground fault protection: Detects ground faults in motor circuit.

Maintenance & Inspection

Disconnect power before maintenance. Regular inspection: Check terminals for tightness, clean cooling fan, inspect for abnormal noise/vibration.

CAUTION! High voltage capacitors may retain charge; wait 10 minutes after power off.

Regulatory Information

CE compliant: Meets European EMC and low voltage directives. UL/cUL listed: Certified for North American markets. RoHS compliant: Free of hazardous substances. For technical support, contact Fuji Electric or visit www.fujielectric.com.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Drive does not start	Power/control circuit	Check power supply; verify control signal wiring; check RUN command.
Overcurrent fault	Motor/load issues	Check motor insulation; reduce acceleration time; check for mechanical binding.
Overvoltage fault	Regeneration/braking	Increase deceleration time; install braking resistor if needed.
Motor overheating	Overload/parameters	Check motor load; verify motor parameters; adjust thermal protection.
Communication error	Cable/settings	Check cable connections; verify baud rate and station number settings.

Reset: Clear faults via digital operator or power cycle.

Service: Contact Fuji Electric technical support for assistance.