fuji frenic 5000g11 manual

The Fuji Frenic 5000G11 is a high-performance AC motor drive designed for industrial applications, featuring advanced control capabilities, multiple operation modes, comprehensive protection functions, and flexible configuration options. This manual covers safety precautions, installation procedures, parameter settings, operation methods, troubleshooting, and maintenance guidelines for optimal performance.

Features at a Glance

Key components: Digital operator, Control circuit terminals, Main circuit terminals, Cooling fan, Heat sink.

Installation

Unpack and inspect contents. Mount in appropriate enclosure.

1. Mounting: Install in vertical position with sufficient clearance for ventilation.
2. Power connection: Connect 3-phase power to R/L1, S/L2, T/L3 terminals.
3. Motor connection: Connect motor to U, V, W terminals.
4. Control wiring: Connect control signals to appropriate terminals.
5. Grounding: Ensure proper grounding to PE terminal.

WARNING! Disconnect all power before installation. Ensure proper grounding to prevent electric shock.

First-Time Setup

Power on drive; configure basic parameters.

1. Motor parameters: Set motor rated current, voltage, and frequency.
2. Control method: Select V/F control or vector control mode.
3. Acceleration/deceleration: Set appropriate ramp times.
4. Frequency reference: Set maximum and minimum frequency limits.
5. Auto-tuning: Perform motor parameter auto-tuning for optimal performance.

CAUTION! Verify all settings before starting motor operation.

Specifications

• Model: Frenic 5000G11
• Capacity range: 0.4 to 630 kW
• Input voltage: 3-phase 200V to 480V AC ±10%
• Output voltage: 3-phase 0 to input voltage
• Frequency accuracy: Digital setting: ±0.01% of max frequency
• Ambient temperature: -10°C to +50°C (14°F to 122°F)
• Storage temperature: -20°C to +65°C (-4°F to 149°F)
• Protection class: IP20 (Open chassis type)
• Cooling method: Forced air cooling

Controls and Settings

Access parameters via digital operator. Front Panel: RUN, STOP, MODE, SET, UP, DOWN buttons.

Digital Operator: LCD display, function keys, navigation keys, frequency potentiometer.

Basic parameters: Maximum frequency (F01), Base frequency (F03), Acceleration time (F07), Deceleration time (F08). Control parameters: V/F pattern (F09), Torque boost (F10), Electronic thermal (F11). Multi-function parameters: Input terminal functions (E01-E07), Output terminal functions (E20-E25). Communication parameters: Protocol selection, Baud rate, Station number.

Connecting Devices

Main circuit: Power input, Motor output. Control circuit: Digital inputs, Analog inputs, Relay outputs.

1. Turn off all power before connecting devices.
2. Connect 3-phase power to R/L1, S/L2, T/L3 terminals.
3. Connect motor to U, V, W terminals.
4. Connect control signals to appropriate terminals.
5. Connect communication cables if using network control.

Tip: Use shielded cables for control wiring to prevent noise interference.

Operation Modes

Supports multiple operation modes for flexible control.

1. Keypad operation: Use digital operator for start/stop and frequency setting.
2. External operation: Use external signals for control.
3. Communication operation: Control via RS-485 communication.
4. Jog operation: Low-speed operation for positioning.
5. Multi-step speed: Pre-set speed operation.
6. PID control: Process control applications.
7. Energy saving: Automatic energy optimization.

WARNING! Always verify operation mode before starting the drive.

Protection Features

Overcurrent protection: Trips at 200% of rated current. Overvoltage protection: DC bus overvoltage detection. Undervoltage protection: DC bus undervoltage detection. Overload protection: Electronic thermal protection for motor. Ground fault protection: Ground fault current detection. Heatsink overheating: Temperature sensor protection.

Maintenance & Inspection

Regular maintenance ensures long-term reliability.

1. Daily inspection: Check for abnormal noise, vibration, or overheating.
2. Monthly inspection: Clean air vents, check terminal connections.
3. Quarterly inspection: Check cooling fan operation.
4. Annual inspection: Measure insulation resistance, check capacitors.

CAUTION! Disconnect all power before performing maintenance. Allow time for capacitors to discharge.

Regulatory Information

CE compliant: Meets European EMC and Low Voltage directives. UL listed: Certified for North American markets. RoHS compliant: Free of hazardous substances. Copyright © Fuji Electric Co., Ltd. All rights reserved. For technical support, contact Fuji Electric or authorized distributors. Refer to local regulations for proper disposal.

Troubleshooting

Reset: Clear faults via digital operator or reset input.

Service: Contact Fuji Electric technical support or authorized service centers.