Fuji Flexa Programming Manual

The Fuji Flexa is an advanced programming and optimization software system for Fuji surface mount technology (SMT) equipment. It provides comprehensive tools for program creation, optimization, data management, and machine communication. Below are key sections covering system overview, installation, programming workflow, optimization techniques, troubleshooting, and maintenance procedures.

1. System Overview 2. Installation Requirements 3. Software Installation 4. System Specifications 5. Program Creation 6. Optimization Settings 7. Machine Communication 8. Data Management 9. Maintenance Procedures 10. Regulatory Information 11. Troubleshooting Guide

System Overview

Fuji Flexa is a comprehensive programming solution designed for Fuji SMT production lines, supporting various machine models including NXT, XP, and AIM series.

Component	Description
Flexa Server	Central database and program management system
Flexa Client	User interface for program creation and editing
Machine Interface	Communication module for machine data transfer
Optimization Engine	Advanced algorithms for production optimization
Library Manager	Component and package database management
CAD Interface	Import/export functionality for CAD data
Report Generator	Production data analysis and reporting tools
Backup System	Automatic program and data backup
Security Module	User access control and permissions
Update Manager	Software and library update system

Installation Requirements

System requirements and pre-installation preparation steps.

Hardware Requirements: Minimum 4GB RAM, 500GB HDD, Intel i5 processor or equivalent.
Software Requirements: Windows 10/11, .NET Framework 4.8, SQL Server 2019.
Network Requirements: Gigabit Ethernet, static IP address configuration.
Peripheral Requirements: USB ports for license key, network connectivity for machine communication.

IMPORTANT! Ensure all prerequisites are met before installation. Backup existing data if upgrading from previous version.

Software Installation

Step-by-step installation procedure for Fuji Flexa software.

Run Setup: Launch installation executable with administrator privileges.
License Agreement: Read and accept software license terms.
Installation Type: Choose typical or custom installation based on requirements.
Database Setup: Configure SQL Server connection and create database.
Network Configuration: Set up server-client communication parameters.
License Activation: Insert USB license key or enter software license code.
Final Configuration: Run initial setup wizard for basic system configuration.

NOTE! Installation should be performed by qualified personnel. Keep installation media and license information secure.

System Specifications

Software Version: Flexa 6.0 and above
Supported OS: Windows 10/11 (64-bit)
Database: SQL Server 2019 or later
Memory: Minimum 4GB RAM (8GB recommended)
Storage: 500GB HDD minimum (SSD recommended)
Network: Gigabit Ethernet required
Supported Machines: NXT, XP, AIM, CP series
File Formats: Gerber, CAD, BOM, centroid data
Languages: English, Japanese, Chinese, Korean
License: USB dongle or network license

Program Creation

Creating new SMT programs using Fuji Flexa interface.

Basic Workflow: New Program > Import CAD Data > Component Assignment > Feeder Setup > Machine Assignment > Optimization.

CAD Import: Support for various formats including Gerber, Excel BOM, and CAD data. Component Library: Extensive database with automatic component recognition. Feeder Management: Automatic feeder assignment and optimization. Machine Configuration: Support for multiple machine types and configurations. Program Verification: Automatic error checking and collision detection.

Optimization Settings

Advanced optimization techniques for production efficiency.

Line Balancing: Automatic workload distribution across machines.
Component Grouping: Intelligent grouping for efficient placement.
Nozzle Optimization: Automatic nozzle selection and change minimization.
Feeder Optimization: Optimal feeder arrangement and setup reduction.
Board Handling: Efficient panelization and board handling optimization.

Tip: Use simulation mode to verify optimization results before production.

Machine Communication

Setting up and managing communication with Fuji SMT equipment.

Network Setup: Configure IP addresses and communication protocols.
Machine Registration: Add machines to Flexa system database.
Program Transfer: Upload/download programs to machines.
Data Collection: Real-time production data monitoring.
Error Handling: Automatic error reporting and troubleshooting.

WARNING! Ensure proper network isolation and security measures for production network.

Data Management

Managing programs, libraries, and production data.

Program Backup: Automatic and manual backup procedures. Library Management: Component database maintenance and updates. Version Control: Program version tracking and management. Data Export: Production reports and data analysis export. Security: User access control and audit trails.

Maintenance Procedures

Regular maintenance tasks for optimal system performance.

Database Maintenance: Regular backup and optimization. Software Updates: Applying patches and version updates. License Management: License renewal and transfer procedures. System Monitoring: Performance monitoring and troubleshooting.

CAUTION! Perform maintenance during scheduled downtime. Backup all data before major updates.

Regulatory Information

Fuji Flexa complies with international standards for industrial software. Copyright © 2025 Fuji Corporation. All trademarks are property of their respective owners. For technical support, contact Fuji America Corporation at 1-800-553-0554 or visit www.fujiamerica.com.

Troubleshooting Guide

Issue	Possible Cause	Solution
Program won't open	Corrupted file/database	Restore from backup; run database repair
Machine communication failure	Network/configuration	Check network connection; verify machine settings
Optimization errors	Component data missing	Verify component library; check feeder assignments
Slow performance	Hardware/resources	Check system resources; optimize database
License errors	License file/dongle	Reinsert dongle; reactivate license

Support: Contact Fuji technical support at 1-800-553-0554 for assistance.

Documentation: Additional resources available at www.fujiamerica.com/support