Fuji Drypix 7000 Service Manual

The Fuji Drypix 7000 is a professional digital imaging system designed for medical and photographic applications, featuring high-resolution thermal printing technology, DICOM compatibility, advanced image processing algorithms, network connectivity options, and comprehensive diagnostic capabilities. This service manual provides detailed technical information for qualified service personnel including safety procedures, system specifications, maintenance instructions, troubleshooting guides, and repair procedures.

1. System Overview 2. Safety Precautions 3. Technical Specifications 4. Installation Procedures 5. Operation Instructions 6. Maintenance Schedule 7. Calibration Procedures 8. Error Codes & Diagnostics 9. Parts Replacement 10. Troubleshooting Guide 11. Regulatory Compliance

System Overview

Key components: Thermal print head, media transport system, image processing unit, control panel, network interface, power supply unit, and diagnostic sensors.

Component	Description
Thermal Print Head	High-resolution 600 dpi thermal printing element
Media Transport	Precision roller system for film handling
Image Processor	Dedicated DSP for image optimization
Control Panel	LCD display with touch interface
Network Interface	Ethernet and optional wireless connectivity
Power Supply	Switching power supply 100-240V AC
Diagnostic Sensors	Media detection, temperature monitoring
Cooling System	Fan-assisted thermal management
Memory Storage	Internal flash memory for system operations
Interface Ports	USB, Ethernet, serial communication

Safety Precautions

Essential safety procedures for service personnel.

Disconnect power: Always unplug unit before servicing internal components.
ESD protection: Use anti-static wrist strap when handling circuit boards.
High voltage awareness: Power supply contains hazardous voltages even when unplugged.
Laser safety: Avoid direct exposure to internal laser components.

WARNING! High voltages present in power supply unit. Only qualified personnel should perform internal repairs.

Technical Specifications

Print Technology: Thermal transfer printing
Resolution: 600 dpi maximum
Print Speed: Up to 60 seconds per film
Media Size: Standard 8x10 inch medical film
Connectivity: Ethernet 10/100, USB 2.0, DICOM compliant
Power Requirements: 100-240V AC, 50/60Hz, 500W maximum
Operating Environment: 15-30°C, 30-70% humidity
Dimensions: 450mm x 350mm x 250mm (WxDxH)
Weight: 15 kg

Installation Procedures

Step-by-step installation guide for qualified technicians.

Unpack and inspect: Check for shipping damage, verify all components.
Position unit: Place on stable, level surface with adequate ventilation.
Connect power: Use provided power cable, ensure proper grounding.
Network setup: Configure IP address and network settings.
Media loading: Install film cartridge following loading procedure.
System initialization: Run diagnostic and calibration routines.

CAUTION! Ensure proper ventilation clearance of at least 10cm on all sides.

Operation Instructions

Basic operational procedures for service verification.

Control Panel: Power On/Off, Menu navigation, Print initiation, Status display.

Print Modes: Standard, High Quality, Draft. Network Configuration: TCP/IP settings, DICOM configuration, Print queue management. Maintenance Functions: Print head cleaning, Media advance test, System diagnostics.

Maintenance Schedule

Preventive maintenance requirements and intervals.

Daily: Clean exterior surfaces, verify print quality.
Weekly: Run cleaning cycle, inspect media path.
Monthly: Complete system diagnostics, calibrate print head.
Quarterly: Replace filters, lubricate transport mechanism.
Annually: Comprehensive system inspection and calibration.

Tip: Maintain detailed service records for warranty compliance.

Calibration Procedures

Detailed calibration steps for optimal performance.

Print Head Calibration: Align thermal elements for uniform density.
Media Transport: Adjust roller pressure and alignment.
Temperature Control: Calibrate thermal control sensors.
Image Quality: Verify and adjust gamma correction tables.
Network Timing: Synchronize communication protocols.

WARNING! Use only Fuji-approved calibration tools and software.

Error Codes & Diagnostics

Comprehensive error code reference and diagnostic procedures.

Error Code	Description	Severity
E001	Print Head Temperature Error	Critical
E002	Media Jam Detected	Moderate
E003	Communication Timeout	Low
E004	Power Supply Voltage Error	Critical
E005	Cooling System Failure	Critical
E006	Memory Access Error	Moderate

Parts Replacement

Authorized replacement parts and installation procedures.

Common replacement parts: Print head assembly, Transport rollers, Power supply unit, Cooling fans, Control panel, Main circuit board.

CAUTION! Use only genuine Fuji replacement parts to maintain performance and safety.

Troubleshooting Guide

Symptom	Possible Cause	Corrective Action
Poor print quality	Dirty print head, incorrect calibration	Run cleaning cycle, recalibrate print head
Media jams	Worn rollers, misaligned guides	Inspect and replace rollers, realign media path
No power	Power supply failure, blown fuse	Check power input, replace fuse if necessary
Network connection failed	IP conflict, cable issues	Verify network settings, check physical connections
Overheating	Blocked vents, fan failure	Clean ventilation, test and replace cooling fan

Reset Procedure: Hold Menu + Power buttons for 10 seconds to reset to factory defaults.

Regulatory Compliance

Fuji Drypix 7000 complies with international standards including IEC 60601-1 (medical electrical equipment), FCC Part 15 Class B, CE marking requirements, and RoHS compliance. Copyright © 2025 Fuji Photo Film Co., Ltd. All rights reserved. For technical support, contact Fuji Service Department at 1-800-FUJI-HELP or visit www.fujifilm.com/support.